With its pungent aroma and unique flavor, garlic is a staple ingredient in kitchens around the world. It adds depth and complexity to dishes, and its health benefits make it even more appealing. Have you ever wondered how to turn garlic cloves into powder on an industrial scale? In this blog we will take you on a tour of a garlic processing plant and explain the garlic powder manufacturing process that turns garlic cloves into powder.
Step 1: Harvesting and Sorting:
The journey begins in the garlic fields, where the ripe garlic bulbs are carefully harvested. After harvesting, the bulbs are sorted to remove any damaged or diseased cloves. Quality control is crucial at this stage to ensure that only the best cloves make it to the next step in the process.
Step Two: Clean and Peel:
After sorting, the garlic cloves undergo a thorough cleaning process to remove dirt, debris and rinds. This can be done mechanically with water baths and hair dryers, ensuring the cloves are clean and ready for further processing.
Step Three: Drying:
The moisture content in the garlic cloves must be significantly reduced to become a powder. Drying is usually achieved by a combination of hot air and a low humidity environment. The cloves are spread out on a drying tray or conveyor belt and held at a controlled temperature to allow the water to gradually evaporate. This process preserves the flavor of the final product and extends shelf life.
Step 4: Milling or Grinding:
Once dry, the garlic cloves go to the grinding or grinding stage. In factories, large industrial machines called hammer mills or pulverizers are used for this purpose. These machines consist of rotating blades or hammers that crush dried cloves into fine particles. The result is a coarse powder called garlic granules.
Step 5: Sieve and Grind (Optional):
For finer-grained garlic powders, an additional step is required. Garlic granules are sieved to remove any larger particles and then go through a fine grinding process. This further reduces the particles to a fine powder suitable for culinary applications.
Step 6: Packaging and Quality Control:
The last step in the factory is the packaging of garlic powder. The powder is carefully filled into containers, which may vary in size and material, depending on the target market. To preserve freshness and prevent clumping, anti-caking agents can be added. Quality control checks are performed throughout the packaging process to ensure consistency, purity and compliance with industry standards.
Turning garlic cloves into powder at the factory involves a series of precise and controlled steps. Every stage, from harvesting and sorting to washing, drying, grinding and packaging, is crucial for the production of high-quality garlic powder. Careful attention to detail, hygiene and quality control measures ensure that the final product retains the intense flavor and aroma of fresh garlic.
If you are interested in garlic processing, please contact us as soon as possible, we can provide you with garlic processing solutions. Help your garlic processing business succeed.